Brake Pads Powder Coating Line
Infrared Heating: Energy-Saving & Production-Boosting Core
Fu Chun Jiang Efficient Brake Pads Machines equips its Brake Pads Powder Coating Line with advanced infrared heating technology, which outperforms traditional electric heating systems under the same power input.
Instead of conventional conduction heating tunnels, the line adopts specialized short and medium-wave infrared radiation, enabling 30% to 50% energy conservation.
Rapid temperature elevation is a key advantage—achieving 200℃ from ambient temperature in just 4 to 5 minutes, compared to 40–60 minutes for traditional setups—directly shortening production cycles and increasing throughput.
Compact Structure with Enhanced Cooling Efficiency
Infrared wave heating focuses exclusively on the brake pad surface, minimizing internal heat loss and significantly reducing the overall length of the heating tunnel.
This space-saving design is particularly suitable for manufacturing facilities with limited floor space, solving a common challenge in brake pad production.
Surface-targeted heating also shortens cooling time and reduces power consumption in the cooling tunnel, optimizing the entire heating-cooling process.
Precision Powder Coating for Consistent Quality
The powder coating system serves as the core of the production line, responsible for precise initial powder application on brake pad surfaces.
Advanced spraying technology ensures uniform coating coverage, regardless of variations in brake pad size or shape.
Strict control over powder dosage across the entire brake pad surface is maintained, a critical factor in ensuring product durability and meeting the high standards of Fu Chun Jiang Efficient Brake Pads Machines.
Seamless Transition for Uninterrupted Production
The transition section connects different processing stages, enabling smooth transfer of brake pads between procedures and minimizing production downtime.
Its refined structure ensures safe and efficient transportation while protecting the integrity of the powder coating, preventing damage or unevenness before subsequent processing.
Electrostatic Coating: Strong Adhesion & Automation
The line is equipped with a built-in high-voltage automatic electrostatic powder coating device, utilizing electrostatic force to firmly bond powder particles to brake pad surfaces.
This design guarantees long-lasting coating adhesion, while automated operation reduces manual intervention, improving both process efficiency and coating precision.
Powder Recycling: Waste Reduction & Cost Control
A pulse-type powder recovery device collects excess unapplied powder, which is then recycled through a closed-loop system to minimize waste.
This recycling process lowers the cost of new powder procurement and maintains powder quality for repeated use, supporting sustainable manufacturing practices.
Cooling & Discharging: Streamlined Post-Coating Workflow
After powder coating heating and curing, the cooling tunnel rapidly cools brake pads to a handleable temperature, leveraging the surface-heating advantage of infrared technology to shorten cooling time.
Cooled brake pads are discharged through a dedicated area, ready for subsequent inspection or packaging without unnecessary delays.
Electrical Control System: Stable Operation & Energy Optimization
The electrical control system manages power supply to all line components, ensuring each part receives the correct power input at the right time for stable and reliable operation.
It monitors energy consumption in real time, allowing for easy adjustments to further enhance energy efficiency, aligning with the cost-effective and sustainable manufacturing philosophy of the line.