Brake Pads Automatic Pressing System

Customizable Core Configurations for Varied Production Demands

The Brake Pads Automatic Pressing System, crafted by Fu Chun Jiang Efficient Brake Pads Machines, is an intelligent, high-efficiency production line integrating core components and matching accessories to realize seamless automated continuous operation.

Its key customizable configurations are engineered to meet diverse brake pad manufacturing needs:

Precision weighing system strictly follows formula proportions, ensuring consistent product performance and compliance with industry quality standards.
Configurable hot pressers (1 to 6 units optional) can be flexibly adjusted according to actual production throughput and capacity requirements.
Traveling rack-mounted automatic manipulator enables stable, accurate, and efficient material handling, minimizing human intervention and operational errors.
Matching auxiliary equipment ensures unbroken continuity of the entire production process, eliminating bottlenecks between production stages.

Refined Production Processes for Premium Quality Assurance

All production processes are optimized to enhance efficiency, ensure consistency, and elevate product quality, covering the entire brake pad manufacturing cycle:

High-precision weighing handles single-layer or double-layer friction mixtures with strict adherence to formula accuracy, laying the foundation for stable product performance.
Mixture flattening offers optional pre-pressing for under-layer mixtures, adjustable based on specific product specifications and process requirements.
Automatic tray transportation eliminates manual handling errors and reduces production delays by transferring material trays between stations automatically.
Precise mold feeding ensures uniform material distribution by delivering friction mixtures into pressing molds with high accuracy.
Post-pressing handling automatically grabs and transfers finished brake pads after hot pressing, streamlining the production flow.
In-situ mold cleaning is performed after each pressing cycle to maintain stable production quality and avoid cross-contamination between batches.

Modular Architecture for Flexibility and Easy Maintenance

The system adopts a modular design, focusing on convenient maintenance, flexible expansion, and customized configuration to adapt to diverse production demands and ensure long-term stable and efficient operation.

It is divided into four coordinated functional modules, each playing a critical role in the production line’s overall performance, with core modules customized by Fu Chun Jiang Efficient Brake Pads Machines to fit actual production scenarios.

Precision Weighing System Module: Core of Quality Control

As a core module, it is custom-developed to match various brake pad formula requirements, laying the foundation for consistent product quality.
Weighed materials are temporarily stored in the feeder, ensuring smooth connection with subsequent production processes.
Customizable single weighing machine for single-layer mixture formulas reduces unnecessary equipment investment costs.
Strictly calibrated weighing precision meets industry standards to ensure uniform product performance.

Feeder Trolley: Key Link for Production Continuity

Serving as the key connection between production processes, the feeder trolley integrates multiple functions to enhance the continuity and stability of the entire production line:

Accurately transports friction material trays to designated stations for material retrieval.
Flattens friction mixtures to ensure uniform distribution in trays, improving pressing quality.
Completes under-layer mixture pre-pressing, laying a solid foundation for high-quality hot pressing.

Traveling Rack Automatic Manipulator: Intelligent Operation Core

As the intelligent executive core of the automatic production line, it achieves full-process automation without manual intervention, improving production efficiency and reducing labor costs:

Stably and accurately grabs and transfers material trays between feeder trolleys and hot pressers.
Controls high-precision discharging of friction mixtures into molds, avoiding material waste and mold damage.
Efficiently transfers finished brake pads post-pressing to the next station.
Cleans molds in situ after pressing and returns empty trays to the initial position for recycling.

Hot Presser Module: Flexible Configuration for Production Efficiency

The hot presser module features flexible configuration to adapt to different hot pressing requirements of various brake pad formulas, maximizing production efficiency while reducing energy consumption:

Fewer hot pressers are used for formulas with short pressing time, avoiding idling and reducing energy waste.
Up to 6 hot pressers can be deployed for formulas requiring long pressing time, maximizing production efficiency and throughput.
Customizable presser tonnage and mold cavities are tailored to specific brake pad models and formula pressure requirements.